We are enhancing product quality assurance with multiple inspection methods and systems.
Image processing inspection equipment
"Image processing inspection device NEW" operation movie
"Image processing inspection device" operation movie
Image processing inspection equipment
Roller inspection device
Photo inspection using an image processing inspection device is a system that automates defect recognition and quality judgment using a camera and image processing technology that otherwise would rely on visual inspection by human eyes.
As product accuracy and quality demands increase, we were among the first to introduce photo inspection machines that respond to the unique product characteristics of special products, and have received high praise from our customers.
| Image processing inspection equipment | 17 units |
|---|---|
| Roller inspection device | 10 units |
Image processing inspection program example
Hole tap, misprocessed thread hole, hole rust inspection
A strobe is applied to the product to detect NG products that show abnormal reflection.
(dings, burr, misprocess, etc.)
Processing speed: 70-200 pcs / minute
Shaft straightness inspection
By matching the product image with the preset image dimensions, NG products that deviate from the dimensional tolerance are detected.
Processing speed: 70-200 lines / minute
Machining residual inspection
Shaft scratch, ding inpection
Dimension inspection
Shaft scratch inspection
Gear shape inspection (chip, thickness, etc.)
Image inspection of gear shape is also possible using a CCD camera.
The camera differentiates gear diameter and number of teeth of the product, and the quality of the product is differentiated accordingly.
In the past, there were NG cases where bad products were discovered after assembly, which led to a deterioration in product efficiency.
Other inspection equipment
Vickers hardness tester
Roundness measuring machine
Surface roughness tester
Contour Measuring Device
Tool microscope
Non-contact shape measuring machine
Universal testing machine (tensile / compression testing machine)
| Manufacturer | Machine Name | Number of Units |
|---|---|---|
| QC-PRO | Automatic inspection report issuance system | 5 |
| Mitutoyo | Projector | 3 |
| Mitutoyo | Tool microscope | 2 |
| Mitutoyo | Stereomicroscope | 2 |
| Akashi | Vickers Hardness Scale | 2 |
| Mitutoyo | Roundness Measuring Device | 3 |
| Mitutoyo | Surface Roughness Tester | 2 |
| Mitutoyo | Contour Measuring Device | 2 |
| Mitutoyo | Fiber Testing Machine | 1 |
| Keyence | Non-contact shape measuring machine | 1 |
| Shimazu Manufacturing | Universal testing machine (tensile / compression testing machine) | 1 |